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2" x 1" Interleaved Flap Wheel with 1/4" Shank for Metal Finishing

GC Abrasives 2" x 1" Interleaved Flap Wheel with 1/4" Shank combines coated abrasive cloth and non-woven abrasive flaps to provide effective cutting, blending and surface finishing in a single operation.

The alternating interleaved construction combines the material-removal capability of abrasive cloth with the flexibility and surface-conditioning action of non-woven material. This makes the wheel ideal for weld blending, scratch removal, light deburring, rust and oxidation removal, surface preparation and satin finishing.

With a 2" (50 mm) diameter, 1" (25 mm) face width and 1/4" (6.35 mm) shank, the wheel offers excellent maneuverability for small components, contours, edges and hard-to-reach areas. It can be used with compatible drills, die grinders, straight grinders and other suitable rotary tools.

Available in 40, 60, 80 and 120 grit to meet different requirements from more aggressive surface preparation to finer blending and finishing.

Size: 2" x 1" | Shank: 1/4" | Construction: Abrasive Cloth + Non-Woven | Grits: 40 / 60 / 80 / 120
Availability:
  • GC-04-132

  • GC ABRASIVES

Product Description

Product Overview

The GC Abrasives 2" x 1" Interleaved Flap Wheel with 1/4" Shank is a combination abrasive wheel engineered for professional metal cleaning, blending, deburring and finishing applications.

Unlike conventional flap wheels made entirely from coated abrasive cloth or non-woven flap wheels made entirely from surface-conditioning material, this interleaved wheel features alternating layers of coated abrasive cloth and non-woven abrasive flaps.

The abrasive cloth provides effective cutting action to remove scratches, oxidation, minor burrs and surface imperfections, while the non-woven flaps simultaneously condition and blend the workpiece surface. This combination allows operators to perform material removal and surface refinement in one operation, potentially reducing the number of abrasive steps required.

The flexible radial flap construction adapts effectively to contours, edges, profiles and irregular surfaces. As the wheel rotates, the individual flaps maintain contact with the workpiece while remaining flexible enough to help reduce excessive gouging.

The compact 2" diameter provides excellent maneuverability for detailed work, while the 1" face width provides a practical working area for efficient surface conditioning. The integrated 1/4" shank allows convenient mounting on compatible portable rotary tools.

Multiple abrasive grits from 40 to 120 allow the product to be selected according to the required balance between cutting action and final surface finish.


Technical Data

SpecificationDetails
Product TypeShaft-Mounted Interleaved Flap Wheel
Wheel Diameter2" / 50 mm
Face Width1" / 25 mm
Shank Diameter1/4" / 6.35 mm
ConstructionAbrasive Cloth + Non-Woven Abrasive Flaps
Flap ArrangementAlternating / Interleaved
Available Grits40 / 60 / 80 / 120
Mounting TypeIntegrated Straight Shank
Compatible ToolsDrill / Die Grinder / Straight Grinder / Compatible Rotary Tool
Suitable MaterialsStainless Steel / Carbon Steel / Mild Steel / Aluminum / Non-Ferrous Metals
Primary ApplicationsBlending / Deburring / Cleaning / Surface Preparation / Finishing
Supply OptionsStandard / Custom / OEM / Private Label

Important: Maximum operating speed should follow the RPM rating marked on the actual GC Abrasives product. Do not exceed the specified maximum RPM.


Grit Selection Guide

GritCutting ActionRecommended Applications
40 GritAggressiveSurface cleaning, oxidation removal, initial blending
60 GritMedium-CoarseWeld blending, scratch removal, surface preparation
80 GritMediumGeneral blending, light deburring, surface conditioning
120 GritFineSurface refinement, scratch blending, finer finishing

Key Features

Abrasive Cloth + Non-Woven Construction

Alternating abrasive cloth and non-woven flaps combine effective cutting action with controlled surface conditioning.

Cut & Finish in One Operation

The abrasive cloth removes surface imperfections while the non-woven material simultaneously blends and refines the workpiece.

Four Grit Options

Available in 40, 60, 80 and 120 grit, providing options from aggressive cleaning and initial blending to finer surface refinement.

Flexible Flap Design

Individual flaps conform to edges, curves, profiles and irregular workpieces, providing consistent surface contact.

Controlled Material Removal

Provides more cutting capability than a conventional all-non-woven finishing wheel while offering greater surface control than aggressive grinding products.

Compact 2" Diameter

Ideal for detailed finishing, smaller components and locations that are difficult to reach with larger abrasive wheels.

1" Working Width

The 1" face width provides a useful contact area for efficient blending and finishing.

Integrated 1/4" Shank

Allows convenient mounting on compatible drills, die grinders, straight grinders and other rotary tools without requiring a separate arbor.

Consistent Surface Finish

The combination of cutting and conditioning flaps helps blend abrasive marks into a more uniform surface appearance.


Applications

Weld Blending

Blends weld areas and surrounding grinding marks while refining the surface in the same operation.

Scratch Removal

Helps remove and blend machining marks, abrasive scratches and minor surface imperfections.

Light Deburring

Removes light burrs and refines edges while helping preserve the shape of the component.

Rust & Oxidation Removal

Suitable for cleaning light rust, oxidation and surface contamination from metal components.

Surface Preparation

Prepares metal surfaces before painting, coating, bonding, polishing or subsequent finishing.

Stainless Steel Finishing

Suitable for blending fabrication marks and producing controlled finishes on stainless steel.

Satin Finishing

Finer grit options can be used to refine surfaces and help produce a uniform brushed or satin appearance.

Edge & Contour Finishing

The flexible interleaved flaps conform effectively to curved surfaces, profiles, tubing, edges and irregular geometries.

Hard-to-Reach Areas

The compact 2" wheel with 1/4" shank is particularly useful for detailed work and confined areas.


Suitable Materials

MaterialTypical Applications
Stainless SteelWeld blending, scratch refinement, satin finishing
Carbon SteelCleaning, deburring, blending
Mild SteelRust removal, surface preparation, finishing
AluminumControlled blending and finishing
Non-Ferrous MetalsGeneral surface conditioning and refinement

Why Choose GC Abrasives?

Professional Abrasive Manufacturer

GC Abrasives specializes in bonded, coated and non-woven abrasive products for professional metalworking and industrial surface-finishing applications.

Combination Abrasive Technology

Our interleaved flap wheels combine coated abrasive cloth with non-woven material to provide a practical balance of cutting, blending and finishing performance.

Multiple Grit Options

Abrasive grits from 40 to 120 allow customers to select the appropriate cutting and finishing characteristics for different applications.

Consistent Manufacturing Quality

Controlled production helps maintain consistent wheel dimensions, flap arrangement and abrasive performance from batch to batch.

Complete Mounted Flap Wheel Range

GC Abrasives supplies non-woven mounted flap wheels and interleaved mounted flap wheels in multiple dimensions and abrasive configurations for different finishing requirements.

Custom Manufacturing

Wheel diameter, face width, shank size, abrasive grit, non-woven grade and flap configuration can be customized according to customer requirements.

OEM & Private Label Solutions

GC Abrasives supports distributors, importers and industrial abrasive brands with OEM manufacturing, private labeling, customized packaging and product development.

Global B2B Supply

Professional abrasive products and customized solutions are available for international distributors and industrial customers.


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