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3" x 2" Interleaved Flap Wheel with 1/4" Shank – 120 Grit Aluminum Oxide

GC Abrasives 3" x 2" Interleaved Flap Wheel with 1/4" Shank – 120 Grit AO combines aluminum oxide abrasive cloth with flexible non-woven abrasive flaps to provide controlled cutting, blending and surface finishing in a single operation.

The interleaved construction combines the cutting action of 120-grit aluminum oxide abrasive cloth with the conformability and surface-conditioning characteristics of non-woven material. This combination helps blend scratches, refine weld areas, remove light surface imperfections and produce a more uniform finish.

With a 3" (76 mm) diameter, 2" (51 mm) face width and 1/4" (6.35 mm) shank, the wheel provides a broad working surface while remaining flexible enough to conform to contours, edges and irregular workpieces.

Ideal for weld blending, scratch refinement, light deburring, surface conditioning, satin finishing and metal surface preparation on stainless steel, carbon steel, mild steel, aluminum and other metals.

Size: 3" x 2" | Shank: 1/4" | Abrasive: Aluminum Oxide | Grit: 120 | Construction: Abrasive Cloth + Non-Woven
Availability:
  • GC-04-133

  • GC ABRASIVES

Product Description

Product Overview

The GC Abrasives 3" x 2" Interleaved Flap Wheel with 1/4" Shank – 120 Grit Aluminum Oxide is designed for professional metalworking applications requiring a combination of controlled cutting action and consistent surface refinement.

The wheel features alternating layers of coated aluminum oxide abrasive cloth and flexible non-woven abrasive material. This interleaved construction combines two different abrasive actions in one wheel: the coated abrasive flaps provide effective cutting and scratch removal, while the non-woven flaps help blend and refine the workpiece surface.

The 120-grit aluminum oxide abrasive makes this configuration particularly suitable for intermediate-to-fine blending and finishing rather than aggressive stock removal. It can be used to refine previous grinding marks, blend weld areas, remove light oxidation and prepare surfaces for subsequent finishing processes.

The flexible radial flap construction adapts to the geometry of the workpiece, maintaining effective contact on flat surfaces, contours, edges and profiles. This helps achieve a consistent finish while reducing the risk of excessive gouging compared with more aggressive grinding products.

The generous 2" face width provides greater working coverage for larger surface areas, while the 3" diameter remains compact enough for controlled portable finishing operations.

An integrated 1/4" shank provides convenient mounting on compatible die grinders, straight grinders, drills and other suitable rotary tools.


Technical Data

SpecificationDetails
Product TypeShaft-Mounted Interleaved Flap Wheel
Wheel Diameter3" / approx. 76 mm
Face Width2" / approx. 51 mm
Shank Diameter1/4" / 6.35 mm
ConstructionAbrasive Cloth + Non-Woven Abrasive Flaps
Flap ArrangementAlternating / Interleaved
Abrasive MineralAluminum Oxide (AO)
Abrasive Grit120
Mounting TypeIntegrated Straight Shank
Cutting ActionMedium-Fine / Controlled
Compatible ToolsDie Grinder / Straight Grinder / Drill / Compatible Rotary Tool
Suitable MaterialsStainless Steel / Carbon Steel / Mild Steel / Aluminum / Non-Ferrous Metals
ApplicationsBlending / Scratch Refinement / Light Deburring / Surface Conditioning / Finishing
Supply OptionsStandard / Custom / OEM / Private Label

Maximum RPM: Use the maximum operating speed marked on the actual GC Abrasives product. Do not exceed the specified maximum RPM.


Key Features

Interleaved Abrasive Construction

Alternating 120-grit aluminum oxide abrasive cloth and non-woven flaps combine controlled cutting with surface conditioning in one wheel.

120-Grit Aluminum Oxide

Provides a practical balance of cutting and refinement for intermediate and finer metal-finishing operations.

Cut, Blend & Finish

The abrasive cloth helps remove scratches and minor surface imperfections while the non-woven material simultaneously blends and refines the surface.

Wide 2" Working Face

The 2" face width provides increased surface coverage, making the wheel efficient for larger workpieces and broader finishing areas.

Flexible & Conformable

The individual flaps conform to curves, edges, profiles and irregular surfaces while maintaining consistent abrasive contact.

Controlled Material Removal

Designed for blending and finishing rather than aggressive grinding, helping reduce excessive stock removal and surface gouging.

Consistent Surface Finish

The combination of coated and non-woven abrasives helps blend processing marks into a more uniform surface appearance.

Integrated 1/4" Shank

Allows convenient installation on compatible die grinders, straight grinders, drills and other rotary tools without requiring a separate arbor.

Continuous Abrasive Exposure

As the flap edges wear during operation, fresh abrasive surfaces are exposed, helping maintain effective finishing performance throughout the usable life of the wheel.


Applications

Weld Blending

Refines weld areas and blends surrounding grinding marks into the workpiece surface.

Scratch Refinement

Helps reduce machining marks, previous abrasive scratches and minor surface imperfections.

Light Deburring

Removes light burrs and refines edges while helping maintain component geometry.

Surface Conditioning

Conditions fabricated and machined metal surfaces before subsequent finishing processes.

Stainless Steel Finishing

Suitable for blending fabrication marks and refining stainless steel surfaces after welding, machining or grinding.

Satin Finishing

The 120-grit configuration is well suited to intermediate and finer finishing operations where a controlled, uniform surface appearance is required.

Surface Preparation

Prepares surfaces before polishing, coating, painting or additional finishing operations.

Edge & Contour Finishing

Flexible flaps conform effectively to curved surfaces, tubing, profiles, edges and irregular workpiece geometries.

Larger Surface Areas

Compared with narrower mounted wheels, the 2" face width provides greater contact coverage for efficient blending and finishing of wider workpieces.


Suitable Materials

MaterialTypical Applications
Stainless SteelWeld blending, scratch refinement, satin finishing
Carbon SteelBlending, cleaning, light deburring
Mild SteelSurface preparation and finishing
AluminumControlled blending and refinement
Non-Ferrous MetalsGeneral surface conditioning and finishing

Why Choose GC Abrasives?

Professional Abrasive Manufacturer

GC Abrasives specializes in bonded, coated and non-woven abrasive solutions for professional metalworking and industrial surface-finishing applications.

Combination Abrasive Technology

Our interleaved flap wheels combine coated abrasive cloth with flexible non-woven abrasive material, providing both cutting and finishing action in a single product.

Consistent Manufacturing Quality

Controlled manufacturing helps maintain consistent wheel dimensions, flap arrangement, abrasive distribution and finishing performance from batch to batch.

Complete Interleaved Flap Wheel Range

Multiple wheel diameters, face widths, shank sizes, abrasive grits and non-woven configurations are available for different metal-finishing requirements.

Custom Abrasive Combinations

Abrasive cloth grit, non-woven grade, flap ratio and wheel dimensions can be customized to achieve different balances between cutting, blending and final finish.

OEM & Private Label Solutions

GC Abrasives supports distributors, importers and industrial abrasive brands with OEM manufacturing, private labeling, customized packaging and product development.

Global B2B Supply

Professional abrasive products and customized finishing solutions are available for international distributors and industrial customers.


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